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To equip our CNC machines optimally for your application we offer various additional equipments:

1)
Cooling unit to cool the trimming spindle, also used for the cooling of the hermetically sealed control cabinet.
more 

2)
Sinumerik 840 D Solution Line with NCU 730.1.
more 

3)
Comfortable three-way swivel console with full keyboard.  
more 

4)
Linear motors.
more

4.1)
Linear motor Z- axis with hydraulic weight compensation.  


Option 5) Alternative trimming spindles and processing units:

These trimming spindles are also suitable for the application of a second Z-axis (see option 8.8)), additional vertical axis (see option 8.6)) and for 3 axis machines (see option 6.10)).

All spindles are fluid cooled, torque controlled and have service life lubricated ceramic bearings.

GEISS-trimming spindle with double ended shaft:
This trimming spindle is a GEISS development and therefore is fully adapted to our machines. If a tool changer is not required, this is the easiest and most robust alternative.

5.1)
The GEISS trimming spindle ER16 of the standard equipment is specified to 30.000 rpm. 
more

5.2)
not available at present

5.3)
GEISS trimming spindle ER25.
more


CLASSIC Spindles: With automatic tool clamping for automatic tool change. The clamp status of the tools is monitored by the machine control for all following spindles. The turning  area of the B-axis using this spindle is 200. The spindles are equipped with an integrated encoder for position control. This is precondition for thread tapping. For aluminium processing the following spindles with inner tool cooling are also available on request. Tools and clamping due to the diversity of customer requirements can be requested separately.


5.4)
Trimming spindle CLASSIC 100 A38 for the use with trimming head as per option 6.4) and 3 axis machines.
more

5.5)
Trimming spindle CLASSIC 126 A24 for the use with trimming head as per option 6.6) and 3 axis machines.
more

5.6)
Trimming spindle CLASSIC 140 A6 for the use with trimming head as per option 6.7) and 3 axis machines.
more

5.7)
Equipment for system with Ultrasound processor and short, rigid Sonotrode for the use with the Orthogonal head, option 6.9) and on 3 axis machines.
more

5.8)
Equipping the system with Ultrasound processor and longer, slimmer Sonotrode for the use with fork head option 6.8) and on 3 axis machines.
more

5.9)
Equipping the system with a cold knife for cutting materials which cannot be trimmed.
more

5.10)
not available at present

5.11)
Trimming spindle fabrication "WALTER KM3", only for the use with 3 axis machines or additional vertical axis as per option 8.6).
more

5.12)
not available at present

5.13)
Milling spindle Reckerth 150x150x460 for the use with milling head as per Option 6.7) and 3 axis machines.
more

5.14)
Milling spindle Reckerth 150x150x460 with the same dimensions and technical data as option 5.13), but with cooling media supply through the tool centre and a triple bearing in the front bearing block.
Due to the reinforced bearings, the spindle can be operated with the maximum spindle speed of 24.000 rpm only at short notice.


Option 6) Alternative Trimming and Processing heads:


6.1)
Fork trimming head for standard trimming spindle GEISS ER16; very compact layout for improvement of access to the workpiece.
more

6.2)
not available at present

6.3)
Trimming head with 100 mm extension.
more

6.4)
Orthogonal trimming head for trimming spindle GEISS ER25 (Option 5.3)) and tool change spindle (Option 5.4)) inclusive of reinforcement of the complete machine frame.
more

6.4.1)
Equipping as per option 6.4), but without reinforcement of the machine frame and without extension of the axis path.
more

6.5)
not available at present

6.6)
Orthogonal trimming head for trimming spindle CLASSIC 126 (Option 5.5)) inclusive accordant reinforcement of the machine structure and inclusive extension of the axis path to allow five axes trimming of components which correspond to the nominal machine size, with a 90 mm long tool.
more

6.6.1)
Pneumatic Clamping for the B- und C-Axis of milling head Option 6.6)
to increase its stiffness
.
more 

6.6.2)
Direct measuring systems for the B- und C-Axis of milling head Option 6.6).
more

6.7)
Orthogonal trimming head for the trimming spindle CLASSIC 140 (Option 5.6)) and the Reckerth spindles (Option 5.13) and 5.14) inclusive accordant reinforced machine structure and inclusive extension of the axis path to allow five axes trimming of components which correspond to the nominal machine size, with a 95 mm long tool.
more

6.8)
Fork head suitable for the longer sonotrodes as per Option 5.8) and the cold knife as per Option 5.9).
more

6.9)
Orthogonal head suitable for the short Sonotrode as per Option 5.7).
more 

6.10)
Equipping as 3 axis without trimming head.
more 

6.11)
Orthogonal head suitable for the short Sonotrode as per Option 5.7). Designed similar to Option 6.9) but with plug-connection for easy exchange of Sonotrode against the GEISS ER16 spindle within approx. 20 minutes.
more 

6.12)
not available at present

6.13)
Alternative drives for the orthogonal head of the Basic machine equipment or for the milling head Option 6.4).
more 


Option 7) Tool change:

7.1)
Tool change station for 12 tools on the back of the machine, parallel to the X-axis.
more 

7.2)
Additional tool place.
The maximum amount of tools is dependant upon the chosen machine size and the size of the tool holder.

7.3)
Tool management system.
more 

7.4)
Door at the rear side of the tool change magazine.

7.5)
Force measuring during tool change to prevent machine damages.more 

7.6)
Revolver tool change station for 12 tools. Especially recommended for machines with a centre Screen (Option 9.13)).
  mehr


Option 8) Additional NC axis and spindles for the parts handling and processing:

8.1)
Additional vertical spindle mounted onto a slide of the Z axis with a capacity of 6,5 kW at 380 V / 400 Hz and freely programmable rpm of 1.000 up to 17.000 rpm.
more 

8.2)
Machine with side shuttle table
more

8.2.1)
Equipping the shuttle machine with two automatically driven side roller shutters instead of solid end walls.

8.3)
Equipping the machine with a rotary table
more 

8.4)
Additional NC axis on trimming jigs.
more 

8.5)
Front shuttle table for the automatic delivery of the formed part.         more 

8.6)
In relation to our 5 axis trimming machine, it is possible to fit an additional vertical axis from FZ 2000 upwards. 
more 

8.7)
KS-System.
more 

8.8)
2. Z axis with B- and C axis.
The second Z axis can be used simultaneously for the processing of two identical parts which doubles the productivity of the machine.more 

8.9)
Gantry drive with two separate motors for the Y-axis.
more 

9.1)
Noise reduction canopy as an addition of the safety enclosure.
more

9.2)
When trimming materials which produce dusts or when special requirement as to noise protection is called for, the machine can be equipped with a sealed total enclosure
more 

9.2.1)
Special sliding door for machines equipped with noise reduction canopy or total enclosure for crane loading.
more 

9.3)
Noise reduction canopy or total enclosure can also be supplied without the noise insulation material, when the canopy is required for dust protection purposes only.

9.4)
Equipping of machines with noise canopy / total enclosure with an air conditioner.

9.5)
Preparation of the machine for the retro fit of a noise reduction canopy / total enclosure.

9.6)
Remote controlled motorised front doors.  
more 

9.7)
Manual push button for motorised front doors for an automatic program start after the doors have closed.
more 

9.8)
Increase of door opening by up to 500 mm.

9.9)
Increase of door height.

9.10)
Increase of machine table height.

9.11)
Lengthening of machine columns.

9.12)
Motor integratation into the Z axis for the reduction of the machine height by 170 mm
more

9.13)
Deviding of machine table into 2 identical working areas by removable centre screen including of a second vacuum circuit.
more 

9.14)
Special colour (RAL) deviating from our standard.

9.15)
Equipping of Z-axis with linear glass encoder, a high precise path measuring system for compensation of heat expansion of the Z-axis.

9.15.1)
Direct linear measuring system for X und Y axes.
more 

9.16) bis

9.20) Sand and dust protection equipment.
more 

9.21)
Central lubrication for automatic lubrication of all bearings. This option is strongly recommended for machines which work in a dusty atmosphere.

9.22)
Sealing of the machine housing for the connection of a Cooling water circulation system for example for milling special types of composite materials or magnesium parts etc.


Option 10) Swarf and dust extraction, suction devices:

All extraction systems are complete with hose, i.e. pipes and suction channels connected to the machine. The extraction system is operated via the CNC controller.

10.1)
Swarf extraction on machine table or on trimming jig.
more

10.2)
Swarf extraction system on trimming spindle.
more

10.2.1)
Preparation for swarf extraction on trimming spindle.
This option includes the pipe through the Z-axis and the ring channel around the C-axis.


Option 10.2) for machines with GEISS milling spindle:

10.2.2)
Fixed extraction adapters on the spindle with quick release feature for exchangeable extraction jets.
more

10.2.3)
Extraction jet for sheet and pallet milling with integrated down hold cylinder and compressed air for extraction support.
more


Option 10.2) for machines with automatic tool change spindles:

10.2.4)
Extraction adapter for automatic exchange. Exchangeable extraction jets, inclusive of one extraction jet with a ring brush.

10.2.5)
Extraction adapter for automatic exchange for sheet and pallet milling with integrated down hold cylinder and compressed air supported extraction.

10.2.6)
Storage station for one extraction adapter, mounted on the machine housing, comprising sensors and NC software for the control of the automatic sequence.

10.2.7)
Extraction jets of special design for special tools, for extraction adapters according to option 10.2.2) and option 10.2.4), with or without a ring brush, inclusive of design.

10.3)
Swarf and dust separator, especially for dry swarf with dust content from model manufacture or trimming of wood. Mobile 200ltr. drum with sieve insert and fleece or jute bag.

10.4)
Swarf separator, for swarf from trimming of thermoplastic material. Cyclone with 200 ltr drum.

10.5)
Gate valve for swarf extraction, diameter 125 mm.

10.6)
Swarf funnel on rear of machine for connection of swarf extraction system.Attention: Only applicable on machine with solid machine table.

10.7)
Slide out swarf trays under the complete operating area, only applicable for machines without closed table plate.

10.8)
Swarf transportation system for swarf and cutting waste, only applicable for machines without closed table plate.
more 

10.9)
Integrated swarf and dust extraction system for filtering of air in total enclosure as well as filtering of swarf and glass fiber dust. Output 11 kW, volume 6.000 m/h.
more 

10.10)
Integrated swarf and dust extraction system for filtering of air in total enclosure. Technical data: Output 15 kW; volume 7.500 m/h. 
        more 

10.11)
Cooling medium pump with band filter and 200 litres cooling medium container.

10.12.)
Air cleaner to separate residual lubrication oil, low maintenance and service friendly with suction power of 4500 m/.
more



Option 11) Vacuum equipment:

11.1)
Additional vacuum circuit, consisting of 1" vacuum valve. Release valve, pressure switch and return valve for uncoupling from other vacuum circuits.
more 

11.2)
Machine without vacuum equipment. If the vacuum equipment is not required, e.g. on a machine for model making, then the basic machine price is reduced by this amount.

11.3)
Second vacuum pump and separating of vacuum circuit. A separation of the vacuum circuits is very often required on machines with centre screen, rotary table or shuttle tables and especially on machines with analogue vacuum pressure switches.

11.4)
Foot switch for vacuum.
more 

11.5)
Side channel blower with gate valve and sound absorber instead of vacuum pump.
more 

11.6)
Second side channel blower and separation of vacuum circuit with gate valve and sound absorber.
more 

11.7)
Analogue vacuum pressure switch for measuring of the actual vacuum pressure.

11.8)
Claw vacuum pump type MINK MM1102
The extraction volume of the claw vacuum pumps type MINK MM1102 is 110 m/h. The Minimum pressure is 60hPa.
In comparison to rotary vane pumps it is possible to save with these pumps up to 60% enery and operating costs as the pumps are free from wear and due to their higher efficiency factor.


Option 12) Machine table, tool clamping, tool recognition and tool supervision:

12.1)
Closed table plate made from aluminium including a grid of centre holes and fastening screw threads.

12.2)
Vacuum table with 50 mm grid of 8 mm wide and deep slots for rubber seals.
more

12.3)
Vacuum table with felt cover for vacuum holding of flat materials for processing with 4 axis ultrasound cutting system.
more

12.4)
2 rows of retractable rollers for easy tool change.
more

12.5)
Valve block for operating and control of pneumatic clamping devices. 
more 

12.5.1)
Two-hand switch for activating workpiece clamps which must be actuated with open safety doors or outside of the machine enclosure. Usually in connection with the valve block (Option 12.5)).

12.6)
Program coding plug for recognition of trimming jig and automatic selection of corresponding program. 
more 

12.7)
Monitoring of workpiece position signals by machine control e.g. photocell or limit switch for component position.
more 

12.8)
Monitoring of pyrometer analogue signals by machine control for measuring of component temperature in holding jig.
more 

12.9)
Barcode scanner with decoder and software. 
more 


Option 13) Measuring devices:

13.1)
Measuring probe fixed on machine frame inclusive interface to machine control.
more 

13.1.1)
Preparation for connection of a measuring probe as described under Option 13.1) (Interface to machine control).

13.2) 
Measuring probe for automatic measuring of co-ordinates of work piece and holding fixture
more 

13.3) 
BLUM Laser light barrier.
more 

13.4)
Camera system for measuring of cutting blade with an accuracy of +/- 1.6 m.
more 

13.5) 
A measuring probe with wireless data transfer can be used on machines which are fitted with automatic tool changer
more 

13.6)
Standard measuring cycles for machines with measuring probe described under option 13.2) or option 13.5) which simplify programming of recurring measuring duties.
more 

13.7)
3D-workpiece-measuring software is a more advanced software.more 

13.8)
Vibration measuring at the milling spindle.
more 

13.9)
Measuring of the work piece orientation with three in a milling jig integrated measuring probes.
more 

13.10)
Laser measuring device at the Z-Axis to measure the skin thickness during airbag weakening.
more 

13.11)
Laser measuring device at the Z-Axis to measure the remaining thickness at milled grooves for airbag weakening.
more 


Option 14) Software options, Data processing, Data logging:

14.1)
Spline and data compressor for 5 axis operation.
more 

14.2)
3D-cutter-radius compensation.
more 

14.3)
not available at present

14.4)
Additional NC channel.
more 

14.5)
Software CSV – Export for process data documentation. 
more 

14.6)
Process documentation hardware.
more 

14.7)
Recording of operating data.

14.8)
Software CAD-Reader to translate DXF data into contours or drill patterns for PC at CD-ROM.

14.9)
If you have interest in a powerful CAD-CAM System, please contact company Tebis. Your contact there is Mr Martin Martin Vortmann,  Phone:
+49 (89) 81803 1241, Fax: +49 (89) 81803 8200; Email: martin.vortmann@tebis.com.



Option 15) Accessories:

15.1)
Hand held programming unit HT8 for complete programming on workpiece (Teach box) , ready to connect including 10 m connection cable and operating manual.
more 

15.1.1)
Interface connection for the hand held programming unit in the control cabinet. This interface is necessary to be able to connect the HT8 unit as described under option 15.1).

15.2)
Equipping of machine with hand held operating unit Mini BHG–1H with 4 m long spiral cable for moving of the 5 main axes with integrated direction keys and handwheel.
more 

15.3)
not available at present

15.4)
Blow jet on tip of cutting tool for blowing away swarf as well as cooling of tool.
more 

15.5)
Minimum quantity lubrication (Spray cooling system), with external lubrication supply, suitable for trimming materials that require lubrication aids, especially aluminium. 
more 

15.5.1)
Additional pressure storage container for the minimum quantity lubrication system, capacity of 10 litres with fittings and level monitoring.
more 

15.6)
Signal lamp with red, green and yellow pilot light for operating messages, triggered by NC program.
more 

15.7)
Power Failure Safety.
more 

15.8)
Machine documentation in a printed version.
more 

15.9)
Zebra barcode printer.
more 


Option 16) Precision measuring arm:

16.1)
Precision measuring arm "BACES 3D  200", standing model, 3.200 mm for teach-in programming of 5 axis, accuracy +/- 0.15 mm.
more 

16.2)
Precision measuring arm "BACES 3D  200", standing model, 4.200 mm for teach-in programming of 5 axis, accuracy +/- 0.35 mm.
more 

16.3)
Separate aluminium machine table as base for "BACES 3D 200".

16.4)
Measuring software for BACES Precision measuring arm.
Software license including interface.

16.5)
GEISS Software and Software license for existing  BACES Precision measuring arm including modelling of trimming head with spindle.   


Option 17) Services:

17.1)
CNC trimming machine course.
more 

17.2)
Equipping machine with Teleservice via Internet connection.
more 

17.2.1)
If machine is already equipped with a PC for Process documentation hardware or camera system, the price for above Teleservice via Internet connection is reduced.

17.3)
SIEMENS Service contract for 12 months.

17.4)
not available at present

17.5)
not available at present 

17.6)
Measuring of machine axis with laserinterferometer including spindle pitch error compensation of the 3 main axes, sag and circle error compensation.
more 

17.7)
Compensation of the wobbling errors of both axes of the milling head with the Siemens kinematics measuring cycle "CYCLE996".
more 


Option 18) Model and pattern making packages:

18)
This package of equipment provides highest performance for high-precision processing of model making materials and aluminium.       more 

19)
not available at present


Option 20) TT - in One:
Option 2) Sinumerik 840D and 4) Linear motors are precondition for this option:

20.1)
Connection of a vacuum forming machine with a CNC trimming machine via automatic transfer unit. This includes the necessary extension of the path of the linear motors of the CNC machine.

20.2)
Handling unit for transfer from the CNC to a stacking station. This includes automatic stacking and increase of path of linear motors up to stacking area.

20.3)
Clamp frame in CNC trimming machine for clamping of formed parts during processing.

20.4)
Down holder on trimming spindle for flat edge trimming.


Option 21) Equipment for weakening of Slush skins:

21)
This package includes all equipment necessary for the weakening
of slush skins for invisible airbags
.
more


Option 22) Spare parts:

To ensure a trouble free production process, we offer various spare parts packages with the machines.

22.1)
Heavy duty spindle "GEISS" Type ER16.

22.2) to

22.6) not available at present


22.7)
Heavy duty spindle "GEISS" Type ER25.

22.8) to

22.10) not available at present

22.11)
Shaft unit for CLASSIC 100.

22.12) not available at present

22.13) 
Shaft unit for CLASSIC 126.

22.15) 
Recommended spare parts are:
more 

23) not available at present


Option 24) Portal laser cutting machine:

24) Portal laser cutting machine: 1000 W CO2 Laser.
more 

24.1) not available at present

24.2)
Downstream charcoal absorber with 4m unused activated coal for the absorption of certain air pollutants. Regarding the necessity of a charcoal absorber a certificated pollutant analysis gives information.

24.3)
Certified pollutant analysis.

24.4)
Equipping as 3-axis laser machine without cutting.

24.5)
Frequency inverter to control the extraction volume.


Most options can be retrofitted at a later date. Please ask for details if required.





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