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In order to equip our thermoforming machine series T best situated to your application purpose, we offer various additional optional equipments:

1)     Additional photocell for sheet level.
       more 

2)     Photocell control for automatic limiting of pre-blow height.
         more

3)     Digital working temperature controller of tool temperature with
         permanent automatic supervision of liquid. 
         more

4.     1) Digital radiation pyrometer, new innovation, fitted to the top
         heater
to control heating time. 
        more

         2) Digital radiation pyrometer, fitted to the bottom heater to control 
         heating time of the bottom heater.
        more

         3) Digital radiation pyrometer, fitted to frame for controlling
         cooling time.
        more

5)     Quick clamping system for tools.
        more


In addition, retrofitting can be simplified if the moulds can be equipped with a closed base plate:

5.     1) Several rows of liftable ball casters in machine table for Lifting
         the whole mould block.
 

         2) Tool change waggon, dockable to machine housing.

6)     Additional vacuum pump.

7.     1) Individual valve functions could be made with a servo valve.
       more

        2) not available for series U.

        3) Cyclical monitoring of vacuum pressure.

        4) Storage of production data from operation panel to an external
        PC.


8)    Motorised, stepless clamp frame adjustment in both axis (German 
        and European Patent granted).
       more

9)    Stepless, motorised window plate adjustment in both axis.
        (German and European patent). This system is equipped for
        temperature control and has been prepared for usage with sheet
        loader.
       more

        1) In case of Option 46) the window plate set can be equipped with
        cutouts to allow transition of the locking rods. These cutouts will be 
        opened and closed each cycle.

10)   Safety photocells for additional securing of top heater and bottom
         heater against contact with material.
        more

11)   Additional reduction plate set to supplement Option 9).
        more

12)   Equipment of bottom heater with short element type "FAST"
        size 125 x  63 mm; output 250 watts.
       more

13)   Equipment of top heater with short element type "FAST"
        size 125 x  63 mm; output 250 watts. 
        (for details see option 12))

14)   Equipment of bottom heater with short element type
         "SUPERFAST", size  83 x  63 mm; output 250 watts.
        (for details see option 12))

15)   Equipment of top heater with short element type "SUPERFAST"
         size  83 x  63 mm; output 250 watts.
        (for details see option 12))

16.   1) Equipping both (the top and bottom heater) with halogen
         elements type "FLASH"
, including double the number of elements
         and electronic control of each individual element.
         Please note: heater element type "FLASH" can be used only limited
         for printed surfaces!
         These reputable heater elements have made our single Station
         thermoforming machine the most productive on the market.
        more about "FLASH" 

          2.1) Equipping both (the top and bottom heater) with the latest
          generation of halogen elements - type "SPEEDIUM".
          These exclusively for GEISS designed elements also allow the
          heating of colour printed materials.

          2.2) New Development! Elements with higher output. This 
          equipment is subject to option 25.1), 25.2) as well as option 47.4)
          being fitted to the machine due to the increase in energy density.
          This option can achieve further reductions in heating times.

          3) New developed automatic heater control system (only in
          connection with option 4.1); 4.3); 16.1) und 16.2).


17)   Glass ceramic cover for top heater.
         (only in connection with option 16))
        more

18)   Completely automatic central lubrication system with individual
         measured lubrication of all important parts requiring lubrication. 
        more

19)   Temperature controlled machine table.
        more

20)   Preparation for sheet loader including all necessary additional
         machine preparation to minimize down-time during retro-fit of sheet
         loader.
        more

21.   1) Front door with pneumatic operated locks for faster access.
       more

         2) Automatic front door.

22.   1) Window plate with individual aperture for semi-automatic
         machine.
        more

         2) Window plate suitable for automatic sheet loader (for details
         see option 22.1))

         3) Window plate temperature controlled and suitable for 
         automatic sheet loader
(details see option 22.1))

23)   Vacuum forming course.
        more

24)   Teleservice for remote diagnosis of machine control (not remote
         control) by integrated modem. A direct Telephone line (no party line)
         close-by machine is precondition for that system.
  
        more

25.   1) Automatic, programmable ventilation of machine housing.

         2) Suction unit for de-airing system.

26)   Motorised, remote control position.
        more

27)    Alternatively, any set up position can additionally be
         programmed, automatically driven and stored
        more

28)   Equipment of the machine table with 50 mm crosswise pitch
         thread holes
.
 
29)   Integrated digital energy measuring device.

30)   Servo vacuum valve with integrated vacuum bypass switching,
         programmable in 4 steps
.

31.   1) Fan cooling assistance via jet system on the clamp frame,
         system Illig.

         2) Fan assisted cooling supported by jet system on the
         Twin-Sheet-frame
.

Both options 31. are recommended for Twin-Sheet forming, especially for PE material.


32)   Equipping with pressure forming and twin-sheet-forming.
        more

33)   Sanitary equipment for forming of acrylic, especially for bath tubs. 
        more

34)   Machine pre-take over with customer mould at Geiss plant.

35.   1) Additional 5/2-way-valve for movement of tool undercuts. This
        valve can be switched on or off at any time.

        2) Additional 5/2-way-valve for the movement of tool undercuts
        inclusive Monitoring of final positions. This valve can be switched on
        or off at any time.

36)   not available at present.



Please note: Option 37) and 38) cannot be retrofitted.


37.   1) not available at present.

         2) Motorised table- and plug assist drive with 4 off three–phase
         servo motors on each and increase of closing force to 250 kN

         This equipment is recommended when increased demands are
         made in respect of closing force and position of both tables for 
         example Twin-sheet-equipment or integrated punching cycles.

         3) Motorised table- and plug assist drive with 4 off three–phase
         servo motors on each and increase of closing force to 440 kN
         This equipment is recommended when increased demands are
         made in respect of closing force and position of both tables for 
         example Twin-sheet-equipment or integrated punching cycles.
 
37.    4.1) Motorised drives for table as well as plug assist require additional
         control cabinets. The row of control cabinets could exceed the outer
         machine dimension. According to local conditions may suggest to
         move switch control cabinet to another position and split into 2 
         rows as well if required.
 
37.    4.2) Motorised drives for tables as well as plug assist require
         additional control cabinets. The row of control cabinets could exceed
         the outer machine dimension in which case we would recommend
         the splitting of the control cabinets into 2 rows. An additional
         cooling unit will be implemented.

         5) Development into a high speed twin sheet machine for the 
         forming of thin walled twin sheet products up to a total height of 
         80 mm.  Driven by three phase AC servo motor with a 5 joint elbow 
         lever.  Clamping force of 300 kN.

38)    not available at present.

39)    Quick clamping system for plug assist tools conducted as
         pneumatic bolt in accordance to DIN 69872 Form A for bolts.

40)   Equipment with the so-called "3-K Process".
        more

41)   not available at present

42.   1) Control equipment for tools with electrical heating.

         2) Electrical tool heating split into controlled power circuits with 
         each 1 Pt-100; power 700 W and function control.

43)   Top heater with 2 programmable heater fields.

44)   Pneumatic lifting and lowering of the top heater. We recommend
         this equipment in connection with Twin-sheet-equipment.


45)   The clamp frame and the window plate system, in accordance
         with option 8) and 9),  are equipped with a programmable and 
         automatically driven axis and storage of data
.

46)   Mechanical locking of plug assist and machine table via short
         stroke hydraulic cylinders. Programmable maximum force is
         1.000 kN.
         Note: Only in Connection with Option 37.2) or 37.3)    
        more 

47.   1) Additional cooling fan including water mist spray cooling.

        2) Alternative centralized air fan system, including 6 
        programmable and adjustable air vents. 

        3) 1 additional pair of air vents.

        4) High-pressure blower supported pre-blow direct into the
        machine housing, in place of utilising expensive compressed air.

48)   Amended process of automatic or fitting of an additional special 
         function
including connection to operator control panel and safety
         process.

49)   Window plate change pallet for easier exchange of window plate
         systems (in accordance with option 9) and option 11)). This
         equipment is recommended for each window plate set.


50)   Special colours (RAL) different from our standard livree. The 
         standard machine colour is light-grey RAL 7035 with important
         machine parts being painted in light red-orange RAL2008.


The automatic roll feed equipment consists of the following 8 option sections:

51)   Mount for foil roll with pneumatic pre-take-off, max. roll diameter 
         800 mm.


52)   Pneumatic foil roll lifting for assisting roll changing.

53)   Automatic, motorised foil transport with cross cutter; cutting force
         9.400 N. Clearance height 400 mm.

54)   Foil transport by three-phase servo motor and transport step
         regulation
.

55)   Preparation of machine for automatic roll feeding.
         If this equipment has not been provided for from the start, it will be
         necessary to exchange the complete clamp frame, when retrofitting
         the roll feeding equipment. Also, the draw depth may be reduced
         considerably.

56.   Longitudinal cutter with 2 motorised cutter for trimming of 
         longitudinal edge during foil transport.

         1) additional longitudinal cutter.

57)   Twin-Sheet – Roll Feed
         more
   
Please note: Roll feed is suitable for male forming only! Furthermore you have to note that in connection with the stepless adjustment of window plate is limited regarding the minimum window plate aperture due to the aperture being on the right side.

58)    Machines equipped with roll feed Equipment or preparation for roll
         feed often require a special design of clamp frame and window
         plate for right aligned handling of material from coil. 
         more

59)    to

60)    not available at present.


Automatic sheet loader:


61)   Automatic sheet loader for automatically loading sheets up to the 
         maximum sheet size of machine.
        more

61.1) Alternative: Automatic sheet loader placed on machine left side.

Please note: In case of machine combination Roll-Feed - Sheet Loader the max. stacking height can be reduced by up to 250 mm.


The sheet loader may further be equipped with:

62)   Pneumatically operated sheet separator equipment for secure
         loading of thinner sheet material from stock.

63)   Automatic positioner for sheet material from the front to the rear.

64)   Automatic positioner for sheet material from the right to the left.

65)   Deioniser for eliminating electro static of sheets and to improve
         separation process, length 800 mm  (only in connection with
         Option 62) and Option 63)).
We recommend equipping machine
         with 1 unit for each 800 mm machine length.

66)   Checking device to ensure only one sheet is loaded. This 
         equipment is recommended for extremely thin and sticking sheets
         to ensure only one sheet is loaded.

67)   Equipment for loading 2 sheets simultaneously. This equipment
         allows automatic production of two equal sheets. Both sheets are
         being positioned.

68.   1) Pneumatic pusher for pushing off of formed parts from wagon of
         sheet loader; push off direction: right. Mould height is reduced by
         80 mm. This is the recommended push off direction when adding a
         horizontal bandsaw.

         2) Pneumatic pusher for pushing off of formed parts from wagon of
         sheet loader; push off direction: left. It is possible that 2 machines
         can be placed opposite each other and the formed parts of both
         systems can be pushed off in the same direction.

         3) Pneumatic pusher for pushing off of formed parts from wagon of
         sheet loader; push off direction: front.

         4) Pneumatic pusher for pushing off of formed parts from wagon of
         sheet loader; push off direction: rear.

69)   Under construction for horizontal bandsaw (HBS) for level
         adjustment between sheet loader and saw.

70)   Equipment for Twin-sheet-package for automatic load of 2 sheets
         on different levels
.

71)   If the machine is equipped with roll feed device, the level of the 
         sheet loader wagon needs to be lowered so that the formed part
         can be pulled over the table to the dross cutter
. This adjustment 
         is carried out automatically when selected.

72)   Alarm photocell for prevention of collision during loading of material
         pallets with forklift.
         Please note: reduction of max. stacking height by 30 mm.

73.   1) Automatic cleaning and deionisation unit for the lower side of
         sheet
during sheet loading.

         2) Automatic cleaning of the upper side of sheet with deionised
         airblast during sheet loading.

         3) Automatic sheet upper side cleaning by airblast.

74)   Completely automatic central lubrication system for automatic
         sheet loader
with individual measured lubrication of all main
         pneumatic cylinders and all other important parts requiring
         lubrication.


75)   to

79)   not available at present.


The tool changer equipment consists of the following 3 options:

80)   Tool change system for automatic change of tool and
         pallets of sheet loader. Equipping the machine with Option 5) is
         precondition for that system.

81)   Equipment of one of the stations for pre-heating the new tool.
         Attention! For this Option a further temperature control unit
         (Option 3)) is necessary.

82)   Automatic identification of the number of the new tool including
         automatic suggestion of part program by inductive data carrier in
         tool base.

83)   to
 
90)   not available at present.

The clean room equipment for Class A surfaces consists of the following 2 options:

91.   Basic machine with clean room equipment.
        more

        1) Sheet loader machine with clean room equipment
         - details as above.

92.   Basic machine with clean room equipment - stainless steel
         as alternative to option 91).
        more

         1) Sheet loader machine with clean room equipment
         - stainless steel
- details as above.

93)   to

99)   not available at present.


Various spare parts package are available for each machine to ensure that the production process is not interrupted:

100)  Small spare parts pack.
        more

101)  Large spare parts pack.
        more

102.  1) Equipment for air pressure supply line 1" size constisting of 
          maintenance unit including fitting to machine frame and flexible 
          connection to pneumatic cabinet. 

102.  2) Equipment for air pressure supply line 2" consisting of pressure
          regulating valve, water separator and lubricator. Maintenance unit 
          including fitting to machine frame and flexible connection to
          pneumatic cabinet.

103)   to

105)   not available at present.

106)   The machine manuals can be provided in the languages
          German, English, French, Spanish, Portuguese and Italian by
          standard. Other languages, if no up-to-date Version is available, we
          quote seperately.












 


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