To equip our CNC machines optimally for your application we offer various additional equipments:
Cooling unit to cool the trimming spindle, also used for the cooling of the hermetically sealed control cabinet.
Sinumerik 840 D Solution Line with NCU 730.1.
Comfortable three-way swivel console with full keyboard.
Linear motor Z- axis with hydraulic weight compensation.
Option 5) Alternative trimming spindles and processing units:
These trimming spindles are also suitable for the application of a second Z-axis (see option 8.8)), additional vertical axis (see option 8.6)) and for 3 axis machines (see option 6.10)).
All spindles are fluid cooled, torque controlled and have service life lubricated ceramic bearings.
GEISS-trimming spindle with double ended shaft:
This trimming spindle is a GEISS development and therefore is fully adapted to our machines. If a tool changer is not required, this is the easiest and most robust alternative.
The GEISS trimming spindle ER16 of the standard equipment is specified to 30.000 rpm.
not available at present
GEISS trimming spindle ER25.
CLASSIC Spindles: With automatic tool clamping for automatic tool change. The clamp status of the tools is monitored by the machine control for all following spindles. The turning area of the B-axis using this spindle is 200°. For aluminium processing the following spindles with inner tool cooling are also available on request:
Trimming spindle CLASSIC 100 for the use with trimming head as per option 6.4) and 3 axis machines.
Trimming spindle CLASSIC 126 for the use with trimming head as per option 6.6) and 3 axis machines.
Trimming spindle CLASSIC 126 like option 5.5) with integrated speed sensor for position control of the spindle in the lower range speeds. This is precondition for tapping.
Trimming spindle CLASSIC 140 for the use with trimming head as per option 6.7) and 3 axis machines.
Equipment for system with Ultrasound processor and short, rigid Sonotrode for the use with the Orthogonal head, option 6.9) and on 3 axis machines.
Equipping the system with Ultrasound processor and longer, slimmer Sonotrode for the use with fork head option 6.8) and on 3 axis machines.
Equipping the system with a cold knife for cutting materials which cannot be trimmed.
not available at present
Trimming spindle fabrication "WALTER KM3", only for the use with 3 axis machines or additional vertical axis as per option 8.6).
Milling spindle SPL DRF 170 for the use with milling head as per option 6.12) and 3 axis machines.
Option 6) Alternative Trimming and Processing heads:
Fork trimming head for standard trimming spindle GEISS ER16; very compact layout for improvement of access to the workpiece.
not available at present
Trimming head with 100 mm extension.
Orthogonal trimming head for trimming spindle GEISS ER25 (Option 5.3)) and tool change spindle (Option 5.4)) inclusive of reinforcement of the complete machine frame.
Equipping as per option 6.4), but without reinforcement of the machine frame.
not available at present
Orthogonal trimming head for trimming spindle CLASSIC 126 (Option 5.5)) with HSK-E50 tool clamp device and relevant reinforced machine structure.
Pneumatic Clamping for the B- und C-Axis of milling head Option 6.6)
to increase its stiffness.
Direct measuring systems for the B- und C-Axis of milling head Option 6.6).
Orthogonal trimming head for trimming spindle CLASSIC 140 (Option 5.6)) with HSK F-63 tool clamp device and relevant reinforced machine structure.
Fork head suitable for the longer sonotrodes as per Option 5.8) and the cold knife as per Option 5.9).
Orthogonal head suitable for the short Sonotrode as per Option 5.7).
Equipping as 3 axis without trimming head.
Orthogonal head suitable for the short Sonotrode as per Option 5.7). Designed similar to Option 6.9) but with plug-connection for easy exchange of Sonotrode against the GEISS ER16 spindle within approx. 20 minutes.
Fork milling head for the milling spindle SPL DRF (Option 5.12)).
Option 7) Tool change:
Tool change station for 12 tools on the back of the machine, parallel to the X-axis.
Additional tool place.
The maximum amount of tools is dependant upon the chosen machine size and the size of the tool holder.
Tool management system.
Door at the rear side of the tool change magazine.
Force measuring during tool change to prevent machine damages.more
Option 8) Additional NC axis and spindles for the parts handling and processing:
Additional vertical spindle mounted onto a slide of the Z axis with a capacity of 6,5 kW at 380 V / 400 Hz and freely programmable rpm of 1.000 up to 17.000 rpm.
Machine with side shuttle table.
Equipping the shuttle machine with two automatically driven side roller shutters instead of solid end walls.
Equipping the machine with a rotary table.
Additional NC axis on trimming jigs.
Front shuttle table for the automatic delivery of the formed part. more
In relation to our 5 axis trimming machine, it is possible to fit an additional vertical axis from FZ 2000 upwards.
2. Z axis with B- and C axis.
The second Z axis can be used simultaneously for the processing of two identical parts which doubles the productivity of the machine.more
Gantry drive with two separate motors for the Y-axis.
Noise reduction canopy as an addition of the safety enclosure.
When trimming materials which produce dusts or when special requirement as to noise protection is called for, the machine can be equipped with a sealed total enclosure.
Special sliding door for machines equipped with noise reduction canopy or total enclosure for crane loading.
Noise reduction canopy or total enclosure can also be supplied without the noise insulation material, when the canopy is required for dust protection purposes only.
Equipping of machines with noise canopy / total enclosure with an air conditioner.
Preparation of the machine for the retro fit of a noise reduction canopy / total enclosure.
Remote controlled motorised front doors.
Manual push button for motorised front doors for an automatic program start after the doors have closed.
Increase of door opening by up to 500 mm.
Increase of door height.
Increase of machine table height.
Lengthening of machine columns.
Motor integratation into the Z axis for the reduction of the machine height by 170 mm.
Deviding of machine table into 2 identical working areas by removable centre screen including of a second vacuum circuit.
Special colour (RAL) deviating from our standard.
Equipping of Z-axis with linear glass encoder, a high precise path measuring system for compensation of heat expansion of the Z-axis.
Direct linear measuring system for X und Y axes.
9.20) Sand and dust protection equipment.
Central lubrication for automatic lubrication of all bearings with exception of ball bearing leadscrews.
Sealing of the machine housing for the connection of a Cooling water circulation system for example for milling special types of composite materials or magnesium parts etc.
Option 10) Swarf and dust extraction, suction devices:
All extraction systems are complete with hose, i.e. pipes and suction channels connected to the machine. The extraction system is operated via the CNC controller.
Swarf extraction on machine table or on trimming jig.
Swarf extraction system on trimming spindle.
Preparation for swarf extraction on trimming spindle.
This option includes the pipe through the Z-axis and the ring channel around the C-axis.
Option 10.2) for machines with GEISS milling spindle:
Fixed extraction adapters on the spindle with quick release feature for exchangeable extraction jets.
Extraction jet for sheet and pallet milling with integrated down hold cylinder and compressed air for extraction support.
Option 10.2) for machines with automatic tool change spindles:
Extraction adapter for automatic exchange. Exchangeable extraction jets, inclusive of one extraction jet with a ring brush.
Extraction adapter for automatic exchange for sheet and pallet milling with integrated down hold cylinder and compressed air supported extraction.
Storage station for one extraction adapter, mounted on the machine housing, comprising sensors and NC software for the control of the automatic sequence.
Extraction jets of special design for special tools, for extraction adapters according to option 10.2.2) and option 10.2.4), with or without a ring brush, inclusive of design.
Swarf and dust separator, especially for dry swarf with dust content from model manufacture or trimming of wood. Mobile 200ltr. drum with sieve insert and fleece or jute bag.
Swarf separator, for swarf from trimming of thermoplastic material. Cyclone with 200 ltr drum.
Gate valve for swarf extraction, diameter 125 mm.
Swarf funnel on rear of machine for connection of swarf extraction system.Attention: Only applicable on machine with solid machine table.
Slide out swarf trays under the complete operating area, only applicable for machines without closed table plate.
Swarf transportation system for swarf and cutting waste, only applicable for machines without closed table plate.
Integrated swarf and dust extraction system for filtering of air in total enclosure as well as filtering of swarf and dust. Output 11 kW, volume 7.500 m³/h.
Integrated swarf and dust extraction system for filtering of air in total enclosure. Technical data: Output 15 kW; volume 7.500 m³/h. more
Cooling medium pump with band filter and 200 litres cooling medium container.
Air cleaner to separate residual lubrication oil, low maintenance and service friendly with suction power of 4500 m/³.
Option 11) Vacuum equipment:
Additional vacuum circuit, consisting of 1" vacuum valve. Release valve, pressure switch and return valve for uncoupling from other vacuum circuits.
Machine without vacuum equipment. If the vacuum equipment is not required, e.g. on a machine for model making, then the basic machine price is reduced by this amount.
Second vacuum pump and separating of vacuum circuit. A separation of the vacuum circuits is very often required on machines with centre screen, rotary table or shuttle tables and especially on machines with analogue vacuum pressure switches.
Foot switch for vacuum.
Side channel blower with gate valve and sound absorber instead of vacuum pump.
Second side channel blower and separation of vacuum circuit with gate valve and sound absorber.
more Analogue vacuum pressure switch for measuring of the actual vacuum pressure.
Option 12) Machine table, tool clamping, tool recognition and tool supervision:
Closed table plate made from aluminium including a grid of centre holes and fastening screw threads.
Vacuum table with 50 mm grid of 8 mm wide and deep slots for rubber seals.
Vacuum table with felt cover for vacuum holding of flat materials for processing with 4 axis ultrasound cutting system.
2 rows of retractable rollers for easy tool change.
Valve block for operating and control of pneumatic clamping devices.
Program coding plug for recognition of trimming jig and automatic selection of corresponding program.
Monitoring of workpiece position signals by machine control e.g. photocell or limit switch for component position.
Monitoring of pyrometer analogue signals by machine control for measuring of component temperature in holding jig.
Barcode scanner with decoder and software.
Option 13) Measuring devices:
Measuring probe fixed on machine frame inclusive interface to machine control.
Preparation for connection of a measuring probe as described under Option 13.1) (Interface to machine control).
Measuring probe for automatic measuring of co-ordinates of work piece and holding fixture.
BLUM Laser light barrier.
Camera system for measuring of cutting blade with an accuracy of +/- 1.6 µm.
A measuring probe with wireless data transfer can be used on machines which are fitted with automatic tool changer.
Standard measuring cycles for machines with measuring probe described under option 13.2) or option 13.5) which simplify programming of recurring measuring duties.
3D-workpiece-measuring software is a more advanced software.more
Vibration measuring at the milling spindle.
Measuring of the work piece orientation with three in a milling jig integrated measuring probes.
Option 14) Software options, Data processing, Data logging:
Spline and data compressor for 5 axis operation.
DNC-Direct Numeric Control.
Additional NC channel.
Software CSV – Export for process data documentation.
Process documentation hardware.
Recording of operating data.
Software CAD-Reader to translate DXF data into contours or drill patterns for PC at CD-ROM.
If you have interest in a powerful CAD-CAM System, please contact company Tebis. Your contact there is Mr Martin Martin Vortmann, Phone:
+49 (89) 81803 1241, Fax: +49 (89) 81803 8200; Email: firstname.lastname@example.org.
Option 15) Accessories:
Hand held programming unit HT8 for complete programming on workpiece (Teach box) , ready to connect including 10 m connection cable and operating manual.
Interface connection for the hand held programming unit in the control cabinet. This interface is necessary to be able to connect the HT8 unit as described under option 15.1).
Equipping of machine with hand held operating unit Mini BHG–1H with 4 m long spiral cable for moving of the 5 main axes with integrated direction keys and handwheel.
Electronic hand wheel with 10 meter cable, permanent connected to control cabinet.
Blow jet on tip of cutting tool for blowing away swarf as well as cooling of tool.
Minimum quantity lubrication (Spray cooling system), with external lubrication supply, suitable for trimming materials that require lubrication aids, especially aluminium.
Additional pressure storage container for the minimum quantity lubrication system, capacity of 10 litres with fittings and level monitoring.
Signal lamp with red, green and yellow pilot light for operating messages, triggered by NC program.
Power Failure Safety.
Machine documentation in a printed version.
Zebra barcode printer.
Option 16) Precision measuring arm:
Precision measuring arm "BACES 3D 200", standing model, Ĝ 3.200 mm for teach-in programming of 5 axis, accuracy +/- 0.15 mm.
Precision measuring arm "BACES 3D 200", standing model, Ĝ 4.200 mm for teach-in programming of 5 axis, accuracy +/- 0.35 mm.
Separate aluminium machine table as base for "BACES 3D 200".
Measuring software for BACES Precision measuring arm.
Software license including interface.
GEISS Software and Software license for existing BACES Precision measuring arm including modelling of trimming head with spindle.
Option 17) Services:
CNC trimming machine course.
Equipping machine with Teleservice via Internet connection.
If machine is already equipped with a PC for Process documentation hardware or camera system, the price for above Teleservice via Internet connection is reduced.
SIEMENS Service contract for 12 months.
not available at present
not available at present
Measuring of machine axis with laserinterferometer including spindle pitch error compensation of the 3 main axes, sag and circle error compensation.
Option 18) Model and pattern making packages:
This package of equipment provides highest performance for high-precision processing of model making materials and aluminium. more
Option 19) Sanitary equipment:
This package includes all equipment recommended for the processing of sanitary parts.
Option 20) TT - in One:
Option 2) Sinumerik 840D and 4) Linear motors are precondition for this option:
Connection of a vacuum forming machine with a CNC trimming machine via automatic transfer unit. This includes the necessary extension of the path of the linear motors of the CNC machine.
Handling unit for transfer from the CNC to a stacking station. This includes automatic stacking and increase of path of linear motors up to stacking area.
Clamp frame in CNC trimming machine for clamping of formed parts during processing.
Down holder on trimming spindle for flat edge trimming.
Option 21) Equipment for weakening of Slush skins:
This package includes all equipment necessary for the weakening
of slush skins for invisible airbags.
Option 22) Spare parts:
To ensure a trouble free production process, we offer various spare parts packages with the machines.
Heavy duty spindle "GEISS" Type ER16.
22.6) not available at present
Heavy duty spindle "GEISS" Type ER25.
22.10) not available at present
Shaft unit for CLASSIC 100.
22.12) not available at present
Shaft unit for CLASSIC 126.
Recommended spare parts are:
23) not available at present
Option 24) Portal laser cutting machine:
1000 W CO2 Laser TRUMPF TruCoax 1000.
24.1) not available at present
Downstream charcoal absorber with 4m³ unused activated coal for the absorption of certain air pollutants. Regarding the necessity of a charcoal absorber a certificated pollutant analysis gives information.
Certified pollutant analysis.
Equipping as 3-axis laser machine without cutting.
Frequency inverter to control the extraction volume.
Most options can be retrofitted at a later date. Please ask for details if required.
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